Blachford Inc. Launches Polyurethane Line

Since the addition Blachford UK Ltd. (formerly TMAT Ltd.), Blachford Acoustics Group has been promoting our expanded capabilities of making polyurethane floor mats, insulation, headliners and trim. Due to the interest, Blachford UK has been quoting many different projects for the North American Sales team.

Recently, Blachford Acoustics Group had been awarded business by a number of companies and began the process of transitioning part of the polyurethane business from the UK to West Chicago. Construction of the PU line at the 1200 building in West Chicago began in June and, with the help of Ken Kendall (BUK Technical Director), Andrea Gibbs(Blachford Chief Planning Officer) and Patrick Thompson (BUK Sales Director), recently shot its first group of parts.

The line’s testing and prototyping has been worked on by Blachford Inc. employees Bo Brugato, Perry Engstrom, Paul Napolitano, John Sciullo and Jilardo Vigil who recently have spent most of their time at the 1200 plant installing the line and shooting parts to perfect the formulation and provide quality products for all Blachford customers.

There are plans in place to expand the polyurethane line in early 2017 as more programs come aboard at the West Chicago facility.

Customers Who Trust Blachford Acoustics Group

“Blachford eliminated SKUs. Across product families, the reduction of one SKU is a $10k savings. Blachford eliminated 14 SKUs.”

– Noise Control Research Engineer – Construction Equipment Manufacturer

“The first project with Blachford, it was a definite quality improvement, and it was over a million dollar yearly cost savings for just the purchase parts themselves. We went from 28 (SKU) parts to 14.”

– Design Engineer – Heavy Equipment Manufacturer

“Noise is important to brand image. It is one of the top factors along with driveability and reliability. Acoustics – it’s a 4 out of 5, it might even be a 5 in importance projecting the image, the brand, and the quality that we want projected to the market.”

– Design Engineer – Truck Manufacturer

“Our ten-fold growth prior to our acquisition was expedited by our working relationship with Blachford.”

– Design Engineer

“For our shareholders, we have to produce a product at the lowest cost, at the right level of quality and sell it at the highest price we can. We look for suppliers who can help us do that. Blachford helps us do that.”

– Global Procurement Manager – Construction Equipment Manufacturer

“When a company does a spec, boundary conditions like humidity that day, temperature, that all matters. ASPM national or international spec. We try to verify where we can, but we don’t even have the equipment they have. We trust their specifications. Blachford brings innovative ideas, processes, materials, and offerings we value.”

– Design Engineer – Truck Manufacturer

“Then, bringing them in at the beginning with our new product design, it probably saved 6-12 months of development. We didn’t just wa nt the spec sheet value. We wanted customers to get in the machine and experience the difference.”

– Design Engineer – Heavy Equipment Manufacturer

“If we have an acoustics issue, we will reach out to Blachford since they are the experts. It saves us money because we do not have to keep an acoustic expert on site with an annual salary, with benefits, of $125K.”

– Design Engineer – Truck Manufacturer

“As a mechanical engineer, we make stuff that is practical and affordable and Blachford’s materials routinely help me reach these goals.”

– Design Engineer

“We [purchasing department] reported savings of $100k annually from moving to the die-cut solution using Blachford.”

– Design Engineer – Truck Manufacturer

Customers Who Trust Blachford Acoustics Group

“Blachford eliminated SKUs. Across product families, the reduction of one SKU is a $10k savings. Blachford eliminated 14 SKUs.”

– Noise Control Research Engineer – Construction Equipment Manufacturer

“The first project with Blachford, it was a definite quality improvement, and it was over a million dollar yearly cost savings for just the purchase parts themselves. We went from 28 (SKU) parts to 14.”

– Design Engineer – Heavy Equipment Manufacturer

“Noise is important to brand image. It is one of the top factors along with driveability and reliability. Acoustics – it’s a 4 out of 5, it might even be a 5 in importance projecting the image, the brand, and the quality that we want projected to the market.”

– Design Engineer – Truck Manufacturer

“Our ten-fold growth prior to our acquisition was expedited by our working relationship with Blachford.”

– Design Engineer

“For our shareholders, we have to produce a product at the lowest cost, at the right level of quality and sell it at the highest price we can. We look for suppliers who can help us do that. Blachford helps us do that.”

– Global Procurement Manager – Construction Equipment Manufacturer

“When a company does a spec, boundary conditions like humidity that day, temperature, that all matters. ASPM national or international spec. We try to verify where we can, but we don’t even have the equipment they have. We trust their specifications. Blachford brings innovative ideas, processes, materials, and offerings we value.”

– Design Engineer – Truck Manufacturer

“Then, bringing them in at the beginning with our new product design, it probably saved 6-12 months of development. We didn’t just wa nt the spec sheet value. We wanted customers to get in the machine and experience the difference.”

– Design Engineer – Heavy Equipment Manufacturer

“If we have an acoustics issue, we will reach out to Blachford since they are the experts. It saves us money because we do not have to keep an acoustic expert on site with an annual salary, with benefits, of $125K.”

– Design Engineer – Truck Manufacturer

“As a mechanical engineer, we make stuff that is practical and affordable and Blachford’s materials routinely help me reach these goals.”

– Design Engineer

“We [purchasing department] reported savings of $100k annually from moving to the die-cut solution using Blachford.”

– Design Engineer – Truck Manufacturer

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