Barycast™
Polyurethane
Designed to reduce noises at the source, Barycast™ from Blachford Acoustics are custom molded polyurethane acoustical parts that wrap around and reduce sounds created by gear housings, tappets, side blocks and more. Resistant to high heat, water, fuels and oils, these parts are also available with a Cast-in-Place foam backing.
TECHNICAL INFO:
Typical Applications:
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Barycast is a custom-molded polyurethane acoustical part designed to reduce noise levels at the source. This material is molded to the customer’s profile to produce a part that can be attached directly to or around the noise source.
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Barycast is a heat-resistant highly filled thermoset polyurethane elastomer that is resistant to water, diesel fuel, oils, and cleaning solutions.
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This product is currently used by many heavy-duty diesel engine manufacturers to enclose oil pans, side blocks, tappets, and gear housings.
Application Requirements
- High Heat (>120C)
- Hydrolytic Stability
- Moldability
- UV Resistance
- Pressure Washable
- Self-supporting
Flammability and Smoke
- UL 94 HF1
- Docket 90 compliant (ASTM 162 and 662)
- FMVSS 302
Available Facings
- Reinforced Foil
Customers Who Trust Blachford Acoustics Group
“Blachford eliminated SKUs. Across product families, the reduction of one SKU is a $10k savings. Blachford eliminated 14 SKUs.”
– Noise Control Research Engineer – Construction Equipment Manufacturer
“The first project with Blachford, it was a definite quality improvement, and it was over a million dollar yearly cost savings for just the purchase parts themselves. We went from 28 (SKU) parts to 14.”
– Design Engineer – Heavy Equipment Manufacturer
“Noise is important to brand image. It is one of the top factors along with driveability and reliability. Acoustics – it’s a 4 out of 5, it might even be a 5 in importance projecting the image, the brand, and the quality that we want projected to the market.”
– Design Engineer – Truck Manufacturer
“Our ten-fold growth prior to our acquisition was expedited by our working relationship with Blachford.”
– Design Engineer
“For our shareholders, we have to produce a product at the lowest cost, at the right level of quality and sell it at the highest price we can. We look for suppliers who can help us do that. Blachford helps us do that.”
– Global Procurement Manager – Construction Equipment Manufacturer
“When a company does a spec, boundary conditions like humidity that day, temperature, that all matters. ASPM national or international spec. We try to verify where we can, but we don’t even have the equipment they have. We trust their specifications. Blachford brings innovative ideas, processes, materials, and offerings we value.”
– Design Engineer – Truck Manufacturer
“Then, bringing them in at the beginning with our new product design, it probably saved 6-12 months of development. We didn’t just wa nt the spec sheet value. We wanted customers to get in the machine and experience the difference.”
– Design Engineer – Heavy Equipment Manufacturer
“If we have an acoustics issue, we will reach out to Blachford since they are the experts. It saves us money because we do not have to keep an acoustic expert on site with an annual salary, with benefits, of $125K.”
– Design Engineer – Truck Manufacturer
“As a mechanical engineer, we make stuff that is practical and affordable and Blachford’s materials routinely help me reach these goals.”
– Design Engineer
“We [purchasing department] reported savings of $100k annually from moving to the die-cut solution using Blachford.”
– Design Engineer – Truck Manufacturer
Customers Who Trust Blachford Acoustics Group
“Blachford eliminated SKUs. Across product families, the reduction of one SKU is a $10k savings. Blachford eliminated 14 SKUs.”
– Noise Control Research Engineer – Construction Equipment Manufacturer
“The first project with Blachford, it was a definite quality improvement, and it was over a million dollar yearly cost savings for just the purchase parts themselves. We went from 28 (SKU) parts to 14.”
– Design Engineer – Heavy Equipment Manufacturer
“Noise is important to brand image. It is one of the top factors along with driveability and reliability. Acoustics – it’s a 4 out of 5, it might even be a 5 in importance projecting the image, the brand, and the quality that we want projected to the market.”
– Design Engineer – Truck Manufacturer
“Our ten-fold growth prior to our acquisition was expedited by our working relationship with Blachford.”
– Design Engineer
“For our shareholders, we have to produce a product at the lowest cost, at the right level of quality and sell it at the highest price we can. We look for suppliers who can help us do that. Blachford helps us do that.”
– Global Procurement Manager – Construction Equipment Manufacturer
“When a company does a spec, boundary conditions like humidity that day, temperature, that all matters. ASPM national or international spec. We try to verify where we can, but we don’t even have the equipment they have. We trust their specifications. Blachford brings innovative ideas, processes, materials, and offerings we value.”
– Design Engineer – Truck Manufacturer
“Then, bringing them in at the beginning with our new product design, it probably saved 6-12 months of development. We didn’t just wa nt the spec sheet value. We wanted customers to get in the machine and experience the difference.”
– Design Engineer – Heavy Equipment Manufacturer
“If we have an acoustics issue, we will reach out to Blachford since they are the experts. It saves us money because we do not have to keep an acoustic expert on site with an annual salary, with benefits, of $125K.”
– Design Engineer – Truck Manufacturer
“As a mechanical engineer, we make stuff that is practical and affordable and Blachford’s materials routinely help me reach these goals.”
– Design Engineer
“We [purchasing department] reported savings of $100k annually from moving to the die-cut solution using Blachford.”
– Design Engineer – Truck Manufacturer
It’s Easy to Get Started
STEP 1:
COMPLETE OUR GET STARTED FORM
Give us some basic information about your sound, vibration or thermal reduction goals.
STEP 2:
COLLABORATE WITH OUR EXPERTS
Our team of engineers will work with you to uncover all issues and identify possible solutions.